H beam welding 9 Axis cantilever robot

Short Description:

OFF-LINE PROGRAMMING H BEAM WELDING ROBOT SYSTEM

1.Welding robotics are installed on the cantilever and able to move forward-backward(Y axis),Up-down(Z axis, column),it is suitable for the big workpiece in length and width.

2.Equip with laser sensor and off-line programming, automatically identify weld seam and plan welding path

Send email to us

Product Detail

Product Tags

9 axis H beam welding system configuration

1.CONFIGURATION

NO.	Item	Name	Unit	QTY	Remark
1	Robot Body	Welding Robot	set	1	BR-2010A
2		Customized Cables	set	1
3		Control Cabinet	set	1
4	Welder Machine	Digital Pulse Welding Machine	set	1	500A,Pulse
5		Wire-Feeder	set	1
6		Customized Cables	set	1
7		Welding Torch	set	1	Water-cooled with anti-collision
8		Water Tank	set	1
9		Torch Clean Station	set	1
10	Cantilever System	12 Meters Ground Rail	set	1	standard 3M/6M/9M/12M or Customized
11		Servo External Axis	set	1
12		Cantilever Arm	set	1	Y axis or Z axis
13		Servo Motor	set	1
14		Customized Cables	set	1
15	Visual System	Line laser sensor	set	1
16	Software	Operating PC	set	1	Folding LCD display
17		Intelligent Operating System	set	1	Digital Twin Technology.

2.DESCRIPTION:

Welding robotics are installed on the cantilever and able to move forward-backward(Y axis),Up-down(Z axis, column),it is suitable for the big workpiece in length and width.

This solution connects the data chain of steel structure from design to automatic welding production, realizes the automatic welding of steel structure, supports mainstream 3D design software such as tekla and solidworks, uses workpiece model to automatically calculate the welding information; uses advanced 3D vision technology, automatically identify, locate the weld starting / end position and corner position, automatically complete the robot trajectory planning and programming, automatic error and deviation correction, , the whole process without excessive manual intervention, Teaching-free programming can realize the automation and intelligence of steel structure production welding.

3.FEATURES

Support teaching-free welding of crane beam,clamping plate, purlin plate,steel column with bracket,diaphragm beam,shipping sub-assembly,floating deck and other steel structure products.
Support for automatic generation of all welds of workpiece.
● Automatically match the welding process parameters according to the plate thickness

● Welding process database.
No need of manual participation, automatic sorting (the shortest robot empty moving path ), supports automatic planning of robot empty moving path, also with collision detection and singularity avoidance, automatic generation of welding torch posture and supports automatic calculation of welding posture and position- finding posture.
Digital twin technology, real-time display of on-site robot trajectory, welding voltage, current, speed and other production information.
Wireless teaching pedant, easy operation , pure physical keys are suitable for blind operation .
The laser sensor has both high and low line of sight functions
●Long distance (high line of sight) high speed scanning of initial positioning,able to automatically match the workpiece with models, and automatically identify the side A / side B ,and head/end of the workpiece.

●Close distance (high line of sight) accurate positioning and correct the actual weld position, to ensure the accuracy of the welding position