smart gantry welding robot system

Short Description:

AUTOMATIC WELDING ROBOT SYSTEM

1.Welding robotics are installed on the gantry and able to move forward and backward, it suitable for the big workpiece in length and width.

2.Equip with laser sensor and off-line programming, automatically identify weld seam and plan welding path

Send email to us

Product Detail

Product Tags

1. DESCRIPTION:

This gantry robotic welding system,robotics are installed on the gantry and able to move forward and backward, all other equipment like welding machine, control cabinet and welding barrel can be placed on the 2nd floor. it suitable for the big workpiece in length and width.

This solution connects the data chain of steel structure from design to automatic welding production, realizes the automatic welding of steel structure, supports mainstream 3D design software such as tekla and solidworks, uses workpiece model to automatically calculate the welding information; uses advanced 3D vision technology, automatically identify, locate the weld starting / end position and corner position, automatically complete the robot trajectory planning and programming, automatic error and deviation correction, , the whole process without excessive manual intervention, Teaching-free programming can realize the automation and intelligence of steel structure production welding.

2.CONFIGURATION:

Welding robot body*1
Electrical control cabinet *1
water-cooled welding torch*1
500A welding machine with water tank *1
Robot moving gantry
Operating PC *1
Off-line programming *1
line laser scan sensor*1
Torch cleaning station *1

3.FEATURES

Support teaching-free welding of crane beam,clamping plate, purlin plate,steel column with bracket,diaphragm beam,shipping sub-assembly,floating deck and other steel structure products.
Support for automatic generation of all welds of workpiece.
● Automatically match the welding process parameters according to the plate thickness

● Welding process database.
No need of manual participation, automatic sorting (the shortest robot empty moving path ), supports automatic planning of robot empty moving path, also with collision detection and singularity avoidance, automatic generation of welding torch posture and supports automatic calculation of welding posture and position- finding posture.
Digital twin technology, real-time display of on-site robot trajectory, welding voltage, current, speed and other production information.
Wireless teaching pedant, easy operation , pure physical keys are suitable for blind operation .
The laser sensor has both high and low line of sight functions
●Long distance (high line of sight) high speed scanning of initial positioning,able to automatically match the workpiece with models, and automatically identify the side A / side B ,and head/end of the workpiece.

●Close distance (high line of sight) accurate positioning and correct the actual weld position, to ensure the accuracy of the welding position

FAQ

Q: Are we a trading company or a manufacturer?
A: We are manufacturer with more than 10 years experience.

Q: Do you have your own welding robotics?
A: Yes. We’re also welding robotics manufacturer.

Q:Can the positioner be put on client’s logo
A:Yes,we can put your own logo on it.

Q: How can you guarantee the product quality?
A: We have strict quality control system in the production process and we welcome clients come to visit us to check the product quality before delivery.

Q: How long is the warranty period?
A: One year.