MIG welding robot with 2000mm span for stainless welding
Characteristics of welding
This series robot can realize thin plate (less than 3mm thickness) welding of stainless steel, galvanized sheet, carbon steel.
Welding machine features and benefits:
- High speed DSP+FPGA multi-core system, can shorten control period to control arc effectively;
- Periodic molten drop control technology, molten pool is more stable, with beautiful welding seam formation;
- Welding spatter for carbon steel decreases 80%, reduce spatter clean work; heat input reduces 10%~20%, small deformation;
- Integrated analog communication, international Devicenet digital communication and Ethernet communication interface, realize seamless integration with robot;
- Open type communication mode, robot can control all parameters of welding machine;
- Built-in start point test function, can achieve welding seam start point test without adding robot hardware;
- With precise pulse waveform control technology, and lower heat input to avoid burn through and deformation, also reduce 80% spatter, realize very thin plate low spatter welding. This technology is widely used in bicycle, fitness equipment,
automobile component, and furniture industries.
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Welding parameters reference for mild steel and low alloy steel |
||||||||
|
type |
plate |
Wire diameter |
root gap |
welding current |
welding voltage |
welding speed |
Contact tip-workpiece distance |
Gas flow |
|
Type I Butt Welding
|
0.8 |
0.8 |
0 |
85～95 |
16～17 |
19～20 |
10 |
15 |
|
1.0 |
0.8 |
0 |
95～105 |
16～18 |
19～20 |
10 |
15 |
|
|
1.2 |
0.8 |
0 |
105～115 |
17～19 |
19～20 |
10 |
15 |
|
|
1.6 |
1.0, 1.2 |
0 |
155～165 |
18～20 |
19～20 |
10 |
15 |
|
|
2.0 |
1.0, 1.2 |
0 |
170～190 |
19～21 |
12.5～14 |
15 |
15 |
|
|
2.3 |
1.0, 1.2 |
0 |
190～210 |
21～23 |
15.5～17.5 |
15 |
20 |
|
|
3.2 |
1.2 |
0 |
230～250 |
24～26 |
15.5～17.5 |
15 |
20 |
|
Note:
1. MIG welding uses inert gas, mainly used for welding of aluminum and its alloys, copper and its alloys, titanium and its alloys, as well as stainless steel and heat-resistant steel. MAG welding and CO2 gas shielded welding are mainly used for welding carbon steel and low alloy high strength steel.
2. The above content is for reference only, and it is best to obtain the optimal welding process parameters through experimental verification. The above wire diameters are based on actual models.
